ProRig Nutsert Tension Rod System (requires a swaging tool)

ProRig Original Design Nutsert Tension Rod System™ is our most popular streamline DIY stainless steel wire balustrade systems for metal posts.  Simply insert the Right Hand Threaded Blind Nut Rivets, or Nutserts, into your metal posts, hand swage the fittings onto each end of your wire then screw into the your posts to create tension on the wire.

To order, simply measure the overall the distance from inside to inside post between the starting and finishing points of your posts and provide them to Miami Stainless either through our online Balustrade Builder or contact us directly via phone, fax or email. Your wires will arrive to your door pre-swaged to your exact measurements for a very quick and simple installation.

Please Note: This method is only suitable for metal posts.

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ProRig Nutsert Tension Rod System (Requires a Swaging Tool)

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ProRig Nutsert Tension Rod System (requires a swaging tool) Tension Rod 8mm RHT ProRig AISI 304 $1.49
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ProRig Nutsert Tension Rod System (requires a swaging tool) Finishing Cap 8mm RHT ProRig AISI 316 $1.87
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ProRig Nutsert Tension Rod System (requires a swaging tool) Finishing Stop 8mm RHT ProRig AISI 316 $1.51

Nutsert Tension Rod System Instruction Sheet

Installation instructions for the Nutsert Tension Rod wire balustrade system.

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FAQ About ProRig Nutsert Tension Rod System (Requires a Swaging Tool)

Can I install this method myself?

Yes, even someone with no experience can easily install all our wire balustrade systems.

Do I need any special tools?

Other than common handyman tools such as an electric drill and drill bits you will need a Hex Swaging Tool, Soft Jaw Pliers and a set of Wire Rope Cutters. You can purchase these tools and drill bits for easy installation of this system if required.

What size and type of stainless steel wire do I use?

This method is almost always used with 3.2mm 1 x 19 stainless steel wire rope. This wire is the most functional for stainless steel wire balustrade systems due to its bright surface finish, attractive appearance, durability, strength and low stretch.

What spacing do I need between my wires?

When using 3.2mm 1 x 19 stainless steel wire, you will usually need 80mm spacing (usually 11 runs) between your wires when using a standard one (1) meter high handrail. Please click here for more information on the current NCC Wire Balustrade Regulations.

Can I use this balustrade system on a stair or angled section?

No, the Nutsert Tension Rod System cannot be used on a stair or angled section.  However you can use the Jaw Swage Bottlescrew System for metal posts.

What size pilot hole should I drill for my Nutserts?

You will require a 11.0mm hole to suit the Nutserts.

What is the maximum length run I can do?

The Nutsert Tension Rod System can easily span up to 6 meters. Longer runs up to 12 meters can be achieved by using a Tensioner at each end, please contact Miami Stainless for further information.

What size hole should I drill through my intermediate posts?

A 4.0mm hole through your intermediate posts will allow the wire rope pass through.

Can I take my balustrade wire around corners?

It is not possible with this system to take the balustrade wire around corners.

Can I use this method if I have timber posts?

No, however the ProRig Original Design Insert Tension Rod System suits timber posts.

Can I use this method if I have metal posts?

Yes

What do I need to get a quote?

To get a free, no obligation quote you will need to know how many sections you require and the length of each section. You will also need the height of your handrail between your decking or platform and the underside of your handrail. You can use the Miami Stainless Balustrade Builder to compare different wire balustrade systems at your convenience or contact us directly.

How do I order?

Simply follow the steps using the Miami Stainless Balustrade Builder and make a secure payment by credit card or you can contact us directly.

If you contact Miami Stainless directly we require your overall wire measurement or the exact measurements from the inside to inside face of your posts to be supplied in writing.

How much will freight cost me and when can I expect delivery?

The Nutsert Tension Rod System is usually dispatched the day* full payment is received.

Free delivery for orders over $500 excl GST. *Exclude Western Australia, Nothern Territory and Tasmania – $40 flat fee. Bulky, oversize, or overweight packages may incur extra freight charges. Delivery charges exclude handrail tube – price on application. Delivery times may vary.

Please note: Miami Stainless offers an Air Freight service for packages under 5kg. Please contact us for further information.

*While Miami Stainless endeavors to make sure all stainless steel wire and fittings are dispatched the day payment is made, during busy times such as leading into Christmas, we can experience a high workload and delays.